KeepTool now with more than 40 new features and numerous improvements

KeepTool is considered a Swiss Army knife for administrative and programming tasks related to Oracle. The software supports all Oracle features, and its use is self-explanatory and incredibly simple. “Time and time again, our users confirm that they find their bearings immediately and are able to use all functions straight away, even without a manual,” says Rolf Grünewald, Managing Partner of KeepTool GmbH. Another strength is that customer requirements from daily practice are captured and implemented in a short period of time. KeepTool has therefore been expanded with over 40 new functions in Version 14 and given a new design that further improves user-friendliness: “The version released on 25 June 2018 is already proving to be extremely popular.”

Comprehensive functionality, broad compatibility and flexible licensing model

“For over 20 years, KeepTool has been making it easier for developers, database administrators and end users to work with and use Oracle.” In the latest Version, Excel exports for grouped data and sum fields have been optimised, amongst other features, the grouping of data in the data browser is possible in multiple columns and the data browser of KeepTool 14 now enables a master-detail view. Just like before, KeepTool can also be licensed in two editions:

– KeepTool Professional includes development and administration tool Hora with additional tools such as SQL Editor, HTML Documentation Generator and Reverse DDL Engineer.

– KeepTool Enterprise includes all tools from the Professional edition and additionally the ER Diagrammer, PL/SQL Debugger and DB Compare.

All KeepTool 14 editions are compatible with Windows 7, 8.1 and 10, and the respective 2008 Release 2, 2012, 2012 Release 2 and 2016 server versions. The server for the management of network licenses can also be operated using macOS or Linux. All editions are available as 32-bit and 64-bit versions.

Newly designed website for a better overview

“Like our tools, our website should also be as user-friendly as possible. Therefore, we have subjected it to a critical evaluation.” Both the appearance and the use of www.keeptool.com have been reviewed and adjusted to make the path to obtaining the important information as clear and short as possible.

A complete list of all features and improvements in KeepTool 14 can be found at:

http://www.help.keeptool.com/release_notes.htm

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Perpetuum and Knorr-Bremse RailServices look ahead to future cooperation

  • Signed declaration between Perpetuum and Knorr-Bremse for maximized safety and reliability and reduced costs
  • Future cooperation of digital applications in the rail sector
  • Condition based maintenance of wheels, gearboxes, motors and wheel bearings for a better insight

Knorr-Bremse RailServices, the aftermarket specialists in the Rail Vehicle Systems division of Knorr-Bremse, and Perpetuum have signed a declaration of intent as the basis for further future cooperation between the two companies. Perpetuum is the global leader in the provision of information to maximise safety and reliability and reduce costs.

The declaration allows both companies to continue servicing their customers independently from each other while working to accelerate the adoption of digital applications in the rail sector.

Perpetuum has developed an algorithm for recording and monitoring vibrations of wheels, gearboxes, motors and wheel bearings on rolling stock with the aim of obtaining better insight into the condition of the vehicle fleet. It is also able to simultaneously monitor the track. This allows maintenance cycles, quality, and efficiency to be optimized and conclusions drawn regarding the systems‘ behaviour in the future.

Knorr-Bremse RailServices is looking to combine the Perpetuum system and its information with iCOM Monitor, both systems are already being used by various operators to support condition-based maintenance. iCOM Monitor collects, consolidates, and processes the data generated by other systems on the vehicles and then sends them to a back office for further analysis.

Both companies see great potential in future collaboration, with significant added value for customers as a result of being able to gain deep insight into a wide variety of systems in their fleets and thus achieve cost reductions through optimized maintenance cycles. Possible applications have already been identified for both products in future joint customer projects and these will soon be pursued further.

Perpetuum:

Perpetuum is a global leader in the provision of information to maximise safety and reliability and reduce costs.

Its award winning, self-powered, wireless sensing technology, combined with its vibration engineering expertise and rich analytics, provides real time information that enables the rail industry to optimise railway operations.

Perpetuum’s revolutionary technology is deployed and operational in the UK, Australian, USA and Swedish national passenger rail networks. www.perpetuum.com

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New Version of Calculation Software for Gearboxes

Software company GWJ Technology GmbH, headquartered in Braunschweig, Germany, has launched a new version of TBK, its calculation software for machine elements and gearboxes. In addition to a significant speed improvement, especially at startup, the latest TBK version is loaded with new features and enhancements.

One example is the new menu item "New". Clicking the menu item "New" closes the current calculation and opens the calculation module with the internal TBK default setting for all values.

The calculation modules "Cylindrical single gear“, "Three- and four-gear train systems“ as well as "Gear rack" have been enhanced. The modules now include DIN 58405 for fine mechanics, ISO 1328 and ANSI/AGMA 2015 in addition to DIN 3961 for gear tolerances/gear qualities.

The SKF bearing selection in the bearing module has also been updated. The new filtering function enables user to search for "Popular items" easier and faster. Popular items have a high level of availability and generally provide a cost-effective solution. The new release also adds SKF Explorer bearings. The Explorer bearings are marked which makes it much easier for customers to select the right bearing. There is also a new direct link to open the SKF online catalogue.

For the DXF output of the 2D gear tooth form, a new function for setting the minimum point distance has been added to all gear modules. This makes it easy to set the accuracy and point density for the output of the tooth form in order to use it for wire and laser cutting.

Data reuse seems like a topic that’s been covered for a long time, especially in the industry 4.0 era. With the integration of the standardised GDE format into the modules for gears and involute splines, TBK takes a step closer to a seamless data workflow.

GDE stands for Gear Data Exchange. This format, which is defined in VDI/VDE guideline 2610, is already supported by many measuring machine manufacturers. With the GDE format, geometries of cylindrical gears and involute splines can be loaded directly from the software into the measuring machine. It only takes a few clicks to create a measuring program. This avoids transmission errors and allows to work with standard measuring instructions. By means of the GDE format, data transfer to cutting machines could be also an option.

Visit www.gwj.de for more information or contact GWJ at +49 (0) 531 1293990 or send an email to info@gwj.de.

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Results of the „Lightweight Forging“ Research Network Available – Invitation to the Final Presentation

After more than three years of intensive research work, the results of the "Lightweight Forging" Research Network will be presented during a comprehensive closing event on October 11, 2018 in Düsseldorf. In six subprojects, researchers from ten institutes have developed new steel and steel hybrid solutions for the chassis and powertrain.

The projects focused on material concepts and production technologies for high-performance gears, manufactured gears made of forged parts with different materials as well as sheet stacks, newly designed piston pins and forged steering knuckles in a hybrid design. Other important aspects of the work included lifecycle considerations and determining innovation obstacles when implementing new technologies in an industrial context.

By means of close collaboration among researchers and companies from the committees that accompanied the project, analyses and research were carried out in the precompetitive projects, funded in the collaborative industrial research program (IGF) of the Federal Ministry for Economic Affairs and Energy (BMWi). The Research Network was organized and supported by four research associations of the German Federation of Industrial Research Associations "Otto von Guericke" (AiF): Heat Treatment and Material Engineering Association (AWT), Bremen, Research Association for Drive Technology (FVA), Frankfurt, Research Association of Steel Forming (FSV), Hagen, and particularly by the Research Association for Steel Application (FOSTA), Düsseldorf.

The most important results will be presented to science and industry during the closing event, and the researchers will be available for discussion. The presentation of the results will be carried out by researchers from the individual subprojects, based on the parts analyzed. The event will be opened with a welcome speech by Director-General Stefan Schnorr, BMWi, and Dr. Thomas Kathöfer, Managing Director, AiF e. V.

"With this event and with the reports on the subprojects that will be available at the beginning of 2019, implementation of the results in an industrial context will be promoted in order to strengthen the position of Germany as a business location. Another important goal is to ensure that the image of steel continues to improve through the results relating to lightweight design for forged parts," says Professor Hans-Werner Zoch, Managing Director of the Leibniz Institute for Materials Engineering (IWT), Professor of Materials Engineering at the University of Bremen, and Chairman of the Research Network.

Venue: FOSTA – Research Association for Steel Application (Forschungsvereinigung Stahlanwendung e. V.),
Sohnstr. 65, 40237 Düsseldorf
Date: Thursday, October 11, 2018, 10:00 a.m.

“Lightweight Forging” Research Network
The Research Network entitled “Lightweight Forging – Innovation Network for Technological Progress in Part, Process and Material Design for Forged Parts in Automotive Technology” was generated in 2015 from the idea competition “Leading Technologies for SMEs” of the Federal Ministry for Economic Affairs and Energy (BMWi), Berlin, and the German Federation of Industrial Research Associations (AiF), Cologne. The goal is to use new steel materials, part designs and production methods to make the car powertrain – from the engine to the transmission and wheel bearings – even lighter, while still fulfilling the stringent requirements with regard to service life. Ten research institutes from five German federal states are participating in a total of six projects.

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Successful modernization of AOD converter at SěAH CSS

The 100-ton AOD converter at the SěAH CSS stainless steel mill in Changwon, South Korea, was successfully re-commissioned in March 2018, after installation of an electro-hydraulic torque retainer from SMS group.

The purpose of the modernization was to minimize the destructive forces acting on the gears, bearings and converter car during gas injection.

The scope of supply of SMS group (www.sms-group.com) comprised an electro-hydraulic torque retainer including electrical equipment and automation systems as well as the supervision of erection and commissioning.

The installation of the torque retainer was performed during a scheduled maintenance standstill and completed within ten days, including cold and hot commissioning. Hot commissioning even took place two days ahead of schedule under regular production conditions. The guaranteed values were fully reached. Thanks to the new electro-hydraulic torque retainer from SMS group, the dynamic loads on the entire converter equipment have been significantly reduced. This is the result of the successful cooperation between the teams from SěAH and SMS group.

Seungheon Lee, General Manager Steelmaking Facility Team: “The new torque retainer from SMS group has significantly reduced the vibrations of the AOD converter. We experience the benefits of this modernization every day. Maintenance costs will be reduced significantly. We are very satisfied.”

SěAH Changwon Integrated Special Steel produces stainless steel, tool steel and carbon steel at a production volume of 1.2 million tons per year. The produced high-tech steel grades are used in a wide range of applications, for example in vehicles, machinery, aircrafts, nuclear power plants, shipbuilding and electronics.

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GWJ is Celebrating 15 Years of Providing Web-based Calculation Software

GWJ Technology GmbH from Braunschweig, Germany, is marking the 15th anniversary of its web-based calculation software eAssistant – the engineering assistant. The eAssistant software allows calculation, design and optimization of machine elements, including shafts, bearings, gears, different shaft-hub connections and bolted joints etc.

After several years of development, eAssistant was released in 2003 during Hannover Fair. Dial-up internet was literally the only kind of internet modem back then. The actual release was in May 2003 and included three calculation modules for shafts, rolling bearings and interference fits. The development process of the eAssistant continued thanks to the positive market response. Further modules for parallel keys, serrated and splined shaft connections as well as involute splines were added in 2003 and 2004. At the Hannover Fair 2005, the first version of the “Cylindrical gear pair“ was introduced. Even back then, this module already included the real gear tooth form based on a mathematical simulation of the manufacturing process. Based on this, the first 3D CAD plugins for SOLIDWORKS, Solid Edge and Autodesk Inventor were implemented shortly afterwards.

This was followed by the release of an English version and other gear modules. Single cylindrical gears, cylindrical gear pairs, planetary gear trains, three- and four-gear train systems, gear racks, bevel gears as well as worm gears can now be determined. eAssistant provides different standards in order to calculate the load capacity. DIN 3990 / ISO 6336 Method B or ANSI / AGMA 2101 are available. Calculation modules for bolted joints, timing belts, clamp connections and bolts and pins are also part of the eAssistant.

By the end of 2012, GWJ reached another major milestone – SystemManager, a true software application for complete systems of machine elements, was released. It runs as a classic desktop application, including FE libraries. The individual system elements are directly linked to the eAssistant calculation modules.

The software engineering process of eAssistant and SystemManager is heavily influenced by user feedback to improve the software quality. The applications are constantly being developed.

Visit www.gwj.de for more information or contact GWJ at +49 (0) 531 1293990 or send an email to info@gwj.de.

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GWJ Expands Automotive Engagement

GWJ Technology GmbH from Braunschweig, Germany, is a leading manufacturer of calculation software for machine elements and gearboxes. By participating the international VDI Dritev Congress – Drivetrain for Vehicles – GWJ plans to further expand its involvement in the automotive business.

The international VDI Dritev Congress will be held from from 27. to 28. June 2018 in Bonn, Germany. The exhibition at the Dritev congress features a unique mix of over 100 national and international companies and has become a central marketplace of the industry. Dritev gives an efficient overview of the most important providers across all sectors of development, simulation and production of gearboxes and drive components.

GWJ will be part of this congress as exhibitor and is glad to welcome visitors at Booth #109. GWJ will present the latest version of TBK. For more than 30 years, the TBK software is a widely accepted calculation software and is used by many companies around the globe in different industries.

The GWJ product range of innovative calculation software is wide – from standard software for classical machine elements to the determination of whole systems up to a complex special software. There are common features that all GWJ solutions share – intuitive design, sleek interface, easy to use and suitable applications for all users from beginner to very advanced.

GWJ´s extensive product portfolio covers many different applications – the web-based calculation software eAssistant and the classical software TBK for gearboxes including 3D CAD integration modules, system calculation for multi-stage gearboxes and GearEngineer to determine and generate the real 3D geometry of complex gearings. This geometry provides the basis to manufacture cylindrical and bevel gears in conjunction with multi-axis machining centers.

Based on our wide-ranging and scalable technology platforms, GWJ considers itself an ideal partner for the automotive branch from prototype manufacturer to supplier of components and systems in the drive technology business to the develeopment of complex transmission systems for vehicle manufacturers.

Visit www.gwj.de for more information or contact GWJ at +49 (0)

531 1293990 or send an email to info@gwj.de.

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Enhanced Functionalities and New SKF Bearing Data for Web Calculation

The eAssistant – in use worldwide and successful for more than 15 years – is a web-based software for the mechanical engineering. The software allows for a fast, easy and professional calculation, design and optimization of an extensive range of machine elements.

In order to keep the customers up-to-date of the latest bearing data, it was agreed with the well-known bearing manufacturer SKF that a regular update of the bearing data would be added to the eAssistant software. Updated SKF bearing data from 2018 are now available.

The new release also adds SKF Explorer bearings. The Explorer bearings are marked with “*“ which makes it much easier for customers to select the right bearing.

A new filtering functionality called “Popular item“ has also been introduced. This function is supported only by the bearing manufacturer SKF. Popular items have a high level of availability and generally provide a cost-effective solution.

If a bearing is selected from the table, the user gets some additional bearing details, such as dynamic and static load rating or the fatigue limiting load, displayed below the bearing table. There is also a new direct link to open the SKF catalogue. By clicking the button „SKF online catalogue“ or double-clicking the bearing, the user gets instant online access to SKF´s product data sheets with all technical details. The user can also export the data sheet as PDF. The new information “SKF Explorer“ and “Popular item“ is added to the calculation report under the section “Bearing comment“.

Visit www.gwj.de for more information or contact GWJ at +49 (0) 531 1293990 or send an email to info@gwj.de.

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System Calculation Enhanced With New Features

SystemManager is an extension to the web-based calculation software eAssistant (web solution) and TBK. eAssistant and TBK have been around for many years now and are among the most popular software solutions in the business today. SystemManager is a true software application for complete systems of machine elements, i.e., the software is a coupled FE calculation of multi-shaft systems with gears as non-linear coupling elements.
The new version provides an alternative method of importing and automatically meshing housings and planet carriers. This offers an even better mesh quality and allows a meshing of very complex geometries, for example the geometries of gearbox housings in automotive applications are known to be very complex.
The system calculation considers now rotating 3D elastic parts for the calculation of eigenfrequencies (e.g., of planet carriers) using modal reduction.
Coupling connections were added in addition to the previous connection types cylindrical gears, planetary gear trains, bevel gears, worm gears and belts. It easily allows to consider hydraulic or electric connections between subsystems.
Many small extensions had been added like splitting or merging shafts in addition to copy, shift or mirror options. All bearings types are now drawn with separated inner and outer rings in 2D and 3D views. The animations for 3D mode shapes therefore allow a better understanding of the movement in the bearings.
Graphics can be frozen inside the program to allow comparisons and a copy option using the system clipboard was added for graphics for quicker transfer into other documents. The default format for reports is now PDF/A instead of standard PDF. The software documentation is now available as context sensitive help allowing faster access of information to certain inputs.
There are other new additions to the integrated bearing calculation.
Visit www.gwj.de for more information or contact GWJ at +49 (0)
531 1293990 or send an email to info@gwj.de.

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Motor Spindle Safety System MS³

The most common accidents involving the use of machine tools include spindle crashes. Common causes include programming errors, incorrectly defined tools, disregarded interference contours, or unintentional high-speed operation. The forces involved are so enormous that components of the motor spindle, ceramic spindle bearings, shafts, encoders, clamping system and the entire machine geometry can be affected or even completely destroyed. A case study from RWTH Aachen shows that repair costs after a crash in the amount of five-digit euro amounts are not uncommon. Collision avoidance systems for machine tools minimize damage and reduce downtime and repair costs in the event of a collision. Nevertheless, only very few machine tools have a spindle collision protection at all. This is usually based on compression elements that act like a car bumper and are completely destroyed in the event of a crash.

Although the spindle components remain intact, downtime still occurs. The motor spindle protection system MS³ from JAKOB Antriebstechnik GmbH detects collisions by means of several sensors and reports them electronically to the machine control. This can bring the feed axes of the machine tool to a halt with measures such as braking and reversing the drives. But beyond that, the motor spindle protection system can immediately interrupt the power flow at the interface between the spindle box and the motor spindle by means of 3D deflection in the event of a collision-induced overload, even before the electronic emergency stop, mechanically and energy-autonomously.

This effective combination of mechanical protection system and active electronic sensor monitoring makes the system superior to purely electronic collision avoidance systems and effectively protects the shock-sensitive components of the motor spindle from the high force peaks of the collision. The resulting kinetic energy of the crash intercepts a built-in shock absorber. The difference is made by a double flange system with built-in permanent magnets. They can guarantee the required high holding forces and rigidity. During the disengaging process, compression springs guide the motor spindle and then return it to its original position. The downtime is limited to the exchange of tools, additional external service is no longer needed. The system is energy self-sufficient, maintenance-free and adaptable to all common motor spindle geometries.

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