New material for generators: thyssenkrupp Schulte supplies material for innovative aluminum fan blades

thyssenkrupp Schulte, a company of thyssenkrupp’s Materials Services business unit, has collaborated with Siemens to develop new fan blades made from a special aluminum alloy. The innovative material is used among other things in generator cooling fans.

Gerald Mulot, sales manager for major customers at thyssenkrupp Schulte, believes this will deliver significant cost benefits to the customer: “Being in close proximity to our customers means we can check their production processes regularly for potential savings. That was the case with the fan blades. The switch from steel to aluminum will provide Siemens with the same functionality at significantly lower cost.”

The optimized part was identified as part of thyssenkrupp Schulte’s central key account support. Extensive tests were conducted and trial deliveries met all requirements.

thyssenkrupp Schulte will now supply Siemens with several tons of aluminum mill products per year from its logistics center in Dortmund on a just-in-time basis. “That will allow Siemens to concentrate fully on its core activities,” says Mulot.

thyssenkrupp Schulte GmbH is a materials partner for carbon and stainless steels and nonferrous metals, providing made-to-measure products for over 70,000 customers in industry, construction and the trades. The company has a broad range of flat products, sections and tubes for all requirements which can be cut to customer specification. Closeness to customers is another key advantage: With over 40 sites in Germany, thyssenkrupp Schulte is always close at hand and can serve customers throughout the country quickly and reliably. A wide product range, professional advice and extensive services round out the portfolio of Germany’s biggest materials distributor.

About Siemens Power & Gas Division

The Siemens Power and Gas Division offers utilities, independent power producers, engineering, procurement and construction companies (EPCs), and oil and gas customers a broad spectrum of products and solutions for the environmentally-compatible and resource-saving generation of power from fossil fuels and renewable sources of energy and for the reliable transportation of oil and gas.

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New material for generators: thyssenkrupp Schulte supplies material for innovative aluminum fan blades

thyssenkrupp Schulte, a company of thyssenkrupp’s Materials Services business unit, has collaborated with Siemens to develop new fan blades made from a special aluminum alloy. The innovative material is used among other things in generator cooling fans.

Gerald Mulot, sales manager for major customers at thyssenkrupp Schulte, believes this will deliver significant cost benefits to the customer: “Being in close proximity to our customers means we can check their production processes regularly for potential savings. That was the case with the fan blades. The switch from steel to aluminum will provide Siemens with the same functionality at significantly lower cost.”

The optimized part was identified as part of thyssenkrupp Schulte’s central key account support. Extensive tests were conducted and trial deliveries met all requirements.

thyssenkrupp Schulte will now supply Siemens with several tons of aluminum mill products per year from its logistics center in Dortmund on a just-in-time basis. “That will allow Siemens to concentrate fully on its core activities,” says Mulot.

thyssenkrupp Schulte GmbH is a materials partner for carbon and stainless steels and nonferrous metals, providing made-to-measure products for over 70,000 customers in industry, construction and the trades. The company has a broad range of flat products, sections and tubes for all requirements which can be cut to customer specification. Closeness to customers is another key advantage: With over 40 sites in Germany, thyssenkrupp Schulte is always close at hand and can serve customers throughout the country quickly and reliably. A wide product range, professional advice and extensive services round out the portfolio of Germany’s biggest materials distributor.

About Siemens Power & Gas Division

The Siemens Power and Gas Division offers utilities, independent power producers, engineering, procurement and construction companies (EPCs), and oil and gas customers a broad spectrum of products and solutions for the environmentally-compatible and resource-saving generation of power from fossil fuels and renewable sources of energy and for the reliable transportation of oil and gas.

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SFC Energy: Kanadische Tochter Simark Controls erhält großen SCADA-Kommunikationssystem-Auftrag

  • Kanadisches Öl- und Gas-Großunternehmen kauft Trio Radio-Kommunikationssysteme zur Automation seiner Öl- & Gasförderung im Westen von Kanada.
  • Simark Controls ist führender Anbieter für vollintegrierte, schlüsselfertige SCADA Kommunikationssysteme, die bei netzfernen Installationen häufig mit EFOY Pro Brennstoffzellen von SFC Energy ausgestattet werden.
  • Auftragswert ca. CAD 0,7 Mio

Simark Controls Ltd., ein Unternehmen der SFC Energy AG (F3C:DE, ISIN: DE0007568578), führender internationaler Anbieter von stationären und mobilen Hybrid-Stromversorgungslösungen, hat einen Trio-Kommunikationssystemauftrag von einem Öl- und Gas-Großkunden erhalten. Der Auftragswert beläuft sich auf ca. CAD 0,7 Mio.

Der Kunde setzt die Systeme im Rahmen seines SCADA-Erweiterungsprojekts in Westkanada ein. In diesem Projekt sollen 2.500 Bohrstellen neu in das existierende SCADA-System integriert werden.

„Automation und Digitalisierung von Öl- & Gasanlagen sind zurzeit die wichtigsten Innovationstreiber in der Industrie“, erklärt Derek L’Hirondelle, Vice President Prozessautomation & Energie bei Simark Controls. „Simark Controls ist Marktführer in der Entwicklung und Bereitstellung von Automationstechnologien zur Steigerung der betrieblichen Effizienz und Profitabilität unserer Kunden.“

Mit langjähriger Erfahrung und Erfolg in einer großen Bandbreite von Industrieanwendungen in den Bereichen Instrumentation, Steuerung und Datenerhebung, Drahtloskommunikation und IT liefert Simark Controls kundenspezifische Lösungen zur Optimierung fernbetriebener Anlagen und Förderstellen. Simark stellt hier häufig integrierte, schlüsselfertige Lösungen bereit, in der Power Packs komplett vorverkabelt und vormontiert mit SCADA-Technologie und EFOY Pro Brennstoffzellen geliefert werden.

Weitere Informationen zu den netzfernen Stromversorgungslösungen von SFC Energy für Oil & Gas, Clean Energy & Mobility, Industry und Defense & Security unter www.sfc.com. Weitere Informationen zu Simark Controls unter  www.simarkcontrols.com.

Zu Simark Controls

Simark Controls Ltd., ein Unternehmen von SFC Energy AG, ist ein serviceorientierter, Mehrwert schaffender Vertriebsspezialist für hochwertige, im Kundenauftrag integrierte und hergestellte Instrumentations-, Automations-, Stromversorgungs- und Stromdistributions-lösungen. Simark liefert Instrumente und Messsysteme für Öl & Gas, Bergbau, Forstwirtschaft und Kommunalwirtschaft. Das Unternehmen hat seinen Hauptsitz in Calgary, Alberta, mit Niederlassungen in Edmonton und Grand Prairie, Alberta, Saskatoon, Saskatchewan, Vancouver, British Columbia und Montreal, Quebec, alle Kanada.

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18,5-Zoll großer Multi-Touch Panel PC für Automatisierungen im industriellen Bereich – GOT318WL-845-PCT

Maschinensteuerung und Automatisierung

Der neue WXGA Industrie Touch Panel PC GOT318WL-845-PCT von AXIOMTEK ist besonders für die Maschinensteuerung geeignet. Er bringt zahlreiche Anwendungen mit, die die intelligente Automatisierung erleichtern. Transport, Smart Factory und Oil Monitoring Systeme – alle Anwendungen können im staubigen Industriealltag Anwendung finden. Gleichzeitig verbraucht er wenig Strom und ist lüfterlos. Der 18,5-Zoll große Multi-Touch Panel PC hat einen 16:9 Widescreen Display. Hierbei kann zwischen einem 10-Punkt Multi-Touch oder einem 5-Wire Flat Resistive Touch Display gewählt werden. Außerdem wird er von dem Intel® Pentium® N3710 Prozessor (Codename: Braswell) angetrieben.

Intel® Onboard Grafikkarte

Damit der schmale Industrie Touch Panel PC industriellen Bedingungen gerecht wird, verfügt er über eine IP65-Frontblende, sodass der PC durch Staub und Flüssigkeiten nicht beeinträchtigt wird. Der GOT318WL-845-PCT ist bei Temperaturen von 0°C bis +50°C und bei Erschütterungen bis 1G betriebsbereit. Auch für Infotainment- und Self-Service-Kiosk-Anwendungen ist er perfekt geeignet, da der Intel® Atom-Based Panel PC über eine Intel® Onboard Grafikkarte verfügt, die Abbildungen in HD zeigen kann.

Zahlreiche Slots und Befestigungsmöglichkeiten

Der innovative PC ist mit einem 204-Pin DDR3L-1333/1600 SO-DIMM Slot ausgestattet, wodurch ein Arbeitsspeicher von bis zu 8 GB verbaut werden kann. Für ausreichenden Speicherplatz sorgt eine 2.5" SATA HDD und eine mSATA als Festplatte. Das Panel System hat zwei PCI-Express-Mini-Card Slots für RFID, 3G, Bluetooth- oder Wi-Fi-Verbindungen. Hierdurch sind zum Beispiel die Verarbeitung und das Einsehen von Daten in Echtzeit möglich. Die vorhandenen I/O-Schnittstellen sind für verschiedene Anwendungen gewappnet, da ein RS-232 Port, ein RS-232/422/485 Port, zwei USB 3.0 Ports, zwei USB 2.0 Ports, ein HDMI Port, zwei Gigabit LAN Ports und ein Audio Port (Line-Out) vorhanden sind. Zudem ist ein Ein- und Ausschalter integriert. Der GOT318WL-845-PCT unterstützt Windows® 10, Windows® 10 IoT und Linux. Damit auch die räumliche Flexibilität gewährleistet wird, kann der PC in alle möglichen Umgebungen eingebunden werden. Dies ist durch Wand-, VESA- und Tischständermontage möglich.

Der neue Industrie Touch Panel PC GOT318WL-845-PCT ist ab sofort für Sie erhältlich. Bei Produktanfragen steht Ihnen unser Vertriebsteam gerne unter welcome@axiomtek.de zur Verügung. 

Haupteigenschaften

  • 18,5-Zoll WXGA Multi-Touch Widescreen / Flat Resistive Touch (optional)
  • Intel® Pentium® Prozessor N3710 (Codename: Braswell)
  • 5" SATA HDD und mSATA
  • 3G, WLAN-Module und Antennen (optional)
  • Zwei GbE LANs, zwei USB 3.0, zwei USB 2.0 und zwei COM Ports (diese können als RS-232/422/485 im Bios ausgewählt werden)
  • IP65-Frontblende
  • Unterstützt Wand-, VESA- und Tischständermontage

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New FKM material specifically to meet the demands of the oil and gas industry

With the newly developed FKM compound Vi 900, the seal manufacturer C. Otto Gehrckens presents a high-performance product innovation for use in the petrochemical industry. The material has proved its suitability as a dependable elastomer seal even under the most demanding conditions, complying with NORSOK test standard M-710 and also passing the hardness test with the best possible rating of 4x ‘0000’, without showing any damage whatsoever. Vi 900 is therefore ideally suited for use in production sectors which, as a result of the danger of explosive decompression, impose especially high demands on the seals used.

The special feature of this new product development is its outstanding stability under low temperatures. With a TR-10 value of -40°C, Vi 900 is suitable for the coldest applications, right down to -50°C and, as well as complying with the NORSOK standard, it therefore also complies with American standards API 6A and 6D for oil and gas installations. According to the manufacturer, combined with an extraordinarily good cold compression set this high-performance material sets new standards in relation to AED (anti-explosive decompression) and RGD (rapid gas decompression) seal materials.

A further plus point for this new FKM compound is its excellent resistance to a wide range of specific media and chemicals, from mineral oils to aliphatic, aromatic or even chlorinated hydrocarbons and also to acids in various concentrations and weak alkalis. And as the material is also characterized by very low gas permeability, a wide range of applications is possible. Vi 900 is used as a seal material in valves, ball cocks, pig traps or slider valves in production areas where the very highest levels of reliability and the best possible quality with respect to explosive decompression are required, above all in the petrochemical industry, in compressor construction and also in compressed air preparation. This new material is available with immediate effect.

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SFC Energy: International defense organization equips vehicle fleet with SFC Power Manager

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  • SFC Power Manager autonomously distributes power to different voltage consumers on board the vehicles and charges batteries in the vehicle.
  • SFC Power Manager enables major weights and space savings over conventional vehicle power supplies and battery chargers.
  • International defense organization already uses SFC Energy’s EMILY fuel cell in their vehicles.

SFC Energy AG (F3C:DE, ISIN: DE0007568578), a leading provider of hybrid power solutions to the stationary and mobile power generation markets, has received an order from a leading international defense organization. The defense organization has ordered the SFC Power Manager as equipment for one of their vehicle fleets.

On board of the vehicles, the SFC Power Manager distributes power from the on-board battery to various different voltage devices. Thanks to intelligent cable coding, the system automatically detects all connected devices and adjusts the output voltage correspondingly. Benefits are a highly efficient power distribution with almost zero power loss, intelligent battery charging, as well as major weight and space savings over vehicle power supplies and on-board battery chargers.

The international defense organization is already using defense products by SFC Energy: The on-board batteries in the vehicles are charged by SFC Energy’s EMILY fuel cell as soon as the main engine is turned off. The defense organization selected the fuel cell for its performance, reliability, tactical benefits and environmental friendliness. The fuel cell delivers reliable, easy to use, autonomous power, anytime anywhere and maintenance-free, with minimal noise and heat signature and almost zero emissions.

“We developed the SFC Power Manager, so soldiers in the field and on board of vehicles can use any available power source, charge a variety of battery types, and operate different voltage devices – all simultaneously,“ says Dr. Peter Podesser, CEO of SFC Energy. “In combination with our portable JENNY or our vehicle-based EMILY fuel cells, the intelligent SFC Power Manager ensures optimum power availability and mission flexibility. We experience a growing demand for our tactical energy networks in portable, stationary and vehicle-based defense applications all over the world.”

Numerous international NATO and PfP defense organizations use SFC Energy fuel cell products. SFC fuel cell and accessory products carry a NATO stock number and are approved for air transport according to UN3473.

Additional information on the SFC Energy’s off-grid power portfolio for defense, security & safety, oil & gas, wind, traffic management, environmental and telecommunications applications at www.sfc-defense.com, www.efoy-pro.com and at www.sfc.com

 

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SFC Energy receives major order for portable JENNY 1200 fuel cells from international defense organization

  • Portable JENNY 1200 fuel cells deliver reliable, fully automatic off-grid power in multi-day missions.
  • Decisive criterion: Over 80% weight savings for soldiers in the field.
  • Order value exceeds EUR 1 million.

SFC Energy AG (F3C:DE, ISIN: DE0007568578), a leading provider of hybrid power solutions to the stationary and mobile power generation markets, has received a major order from an international defense organization for the delivery of SFC Energy’s JENNY portable fuel cells for use by soldiers in multi-day missions. The order has a total value of over EUR 1 million.

“The order is a follow-up order of this international defense organization, which they placed based on the excellent performance of the JENNY 1200 fuel cell in their operations,” says Dr. Peter Podesser, CEO of SFC Energy. “We have been cooperating with this organization for several years. We see a significant potential for our range of portable, mobile and vehicle-based defense products with defense organizations worldwide.”

Optimum soldier safety and operability in the field depend upon the reliable availability of off-grid power. SFC fuel cells are a lightweight, silent, almost non-detectable alternative.

The portable JENNY 1200 fuel cell with a nominal power of 50 W builds on SFC Energy’s award-winning DMFC (direct methanol fuel cell) technology for defense and security applications. Decisive advantages of the system are a major reduction in the number of spare batteries to be carried by soldiers, up to 80% weight reduction in a 72-hour mission, fully automatic and silent battery recharge, no maintenance required, almost no detectable heat signature; and ultimately lower total cost of ownership.

JENNY 1200 uses pure methanol as fuel, available in three convenient fuel cartridge sizes, offering market-leading energy density and weight savings over fuel cell technologies with conventional methanol/water blends.

Like all SFC Energy’s power generation and distribution products for defense applications, the JENNY 1200 integrates seamlessly into the existing SFC defense product family and into all SFC energy networks and power solutions.

Numerous international NATO and PfP defense organizations use SFC Energy fuel cell products. SFC fuel cell and accessory products carry a NATO stock number and are approved for air transport according to UN3473.

Additional information on the SFC Energy’s off-grid power portfolio for defense, security & safety, oil & gas, wind, traffic management, environmental and telecommunications applications at www.sfc-defense.com, www.efoy-pro.com and at www.sfc.com.

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Low-risk alternatives: Two new product lines from Süd-West-Chemie

Since the REACH regulation came into force, all substances manufactured or used in quantities of more than one tonne per year must be registered with the European Chemicals Agency (ECHA) in Helsinki. In principle, the rules apply to all chemical substances. The only exceptions are substances which are subject to separate legal provisions, such as radioactive substances and foodstuffs. That is why Süd-West-Chemie GmbH (SWC) has developed two new product lines in the wake of the regulation.

The REACH regulation provides for more stringent restrictions and risk assessments

The REACH regulation has three ambitious goals. On the one hand, it is intended to protect human health and the environment from risks posed by chemicals. On the other hand, the European Union wants to increase the competitiveness of the chemical industry in the EU, as well as promote alternative methods to investigate the damaging effects of substances and thereby avoid animal testing.

This applies to all chemical substances such as cleaning products, dyes and electrical appliances, and not just those used in industrial processes. Manufacturers now have to investigate the hazards posed by the substance and assess the associated risks. Furthermore, they have an obligation to replace substances which carry a high risk, or to minimise those risks as far as possible.

As a specialist manufacturer of thermosetting synthetic resins and adhesives in the industrial sector, SWC is directly affected by the REACH regulation—especially in terms of its use of the two substances formaldehyde and nonylphenol.

SWC develops low-risk alternatives

In the context of the REACH regulation, both formaldehyde and nonylphenol are classified as high-risk substances. As one of the most important organic precursors, formaldehyde is emitted, among other ways, by incomplete combustion processes. These occur, for example, in internal combustion engines in motorised vehicles, in foundries, or in the manufacture of plastic products. Furthermore, formaldehyde is used as a starting material for many chemical compounds. Therefore, its classification as a carcinogen and probable mutagen will have far-reaching implications for businesses.

The new classification means that businesses will have to make large investments in safety equipment, such as extraction systems, in order to be able to ensure adequate protection of health and the environment. This represents an enormous financial burden, particularly for small and medium-sized companies, which make up the majority of SWC’s customers.

That is why the manufacturer based in Neu-Ulm in Swabia has developed an effective solution. This means that the quantities of free formaldehyde in almost all resin systems can be decreased to below the 0.1 % threshold. Formaldehyde is thus no longer hazardous and no longer needs to be included in the classification or the safety data sheet. In the SWC product series, this new system is denoted “RF”, for “reduced formaldehyde”.

The substance nonylphenol is also used in the industrial sector, mainly as a precursor in the manufacture of polymers and adhesives. It is classified as high-risk due to its hormonal effects on fish. Now SWC can replace up to 100 % of this substance with a substitute material produced from renewable raw materials, so that we will no longer be dependent on crude oil in the future. The flagship here is Stabiliser 83208, which is mainly used in the abrasives industry.

Customers and the environment benefit

With its two new product lines, Süd-West-Chemie GmbH does not just comply with the requirements of REACH to reduce the emission and spread of dangerous chemical substances; it simultaneously offers its customers more cost-effective and low-risk alternatives.

Further information is available at: www.sued-west-chemie.de

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TMK-ARTROM beginnt Produktion mit neuer von der SMS group gelieferten Wärmebehandlungslinie für Rohre

Im Februar 2018, nach Abschluss einer erfolgreichen Testphase, erteilte die in Slatina, Rumänien, ansässige TMK-ARTROM der SMS group (www.sms-group.com) die Endabnahme für die gelieferte Wärmebehandlungslinie für Rohre. Die für eine Jahreskapazität von 160.000 Tonnen ausgelegte Anlage behandelt hochfeste Nahtlos­rohre mit Wanddicken bis zu 60 Millimetern für mechanische Anwendungen sowie spezielle OCTG-Rohre (Oil Country Tubular Goods).

Bei den Endabnahmetests wurden sehr bemerkenswerte Ergebnisse erzielt: So war es zum Beispiel möglich, bei der Abschreckbehand­lung eines Rohres aus Stahl 4140 und mit einer Wanddicke von 50 Millimetern einen Martensitanteil von 90 Prozent – wie die Ultra­schallprüfung bestätigte – ohne Rissbildung zu erzielen. Dieses Ergebnis ist unter anderem auf die Genauigkeit und Leistungsfähig­keit der Steuerungen in den Quenching-Anlagen der SMS group zurückzuführen. TMK-ARTROM weist darauf hin, dass kein anderer Rohrhersteller heute in der Lage ist, mit einer Abschreckanlage auf Wasserbasis diese herausragenden Ergebnisse zu erzielen. „Die SMS group hat ihre langjährige Erfahrung und ihre Zuverlässigkeit bei der Lösung technischer Herausforderungen, wie die Inbetrieb­nahme unserer Anlage, erfolgreich unter Beweis gestellt“, erklärt Cristian Drinciu, COO von TMK-ARTROM.

Der Lieferumfang für das Projekt bestand im Wesentlichen aus einem Austenitisierungsofen mit Hubbalkentransport, einem Quenching-Head und Quenching-Tank, einem Anlassofen – ebenfalls mit Hubbalkentransport – und einem Kühlbett. In der Linie können verschiedene Prozessschritte wie Abschreck-, Normalglüh- und Anlassbehandlungen durchgeführt werden. Die SMS group lieferte außerdem eine Zehn-Rollen-Richtmaschine, die hinter dem Anlass­ofen installiert wurde. Die garantierten Richtergebnisse betragen 0,9 Millimeter pro Meter an den Rohrenden und 0,8 Millimeter pro Meter für den Rohrkörper. Die bewährte Ständerbauweise und der Gruppenantrieb sind sehr wartungsfreundlich und ermöglichen einen schnellen, reibungslosen Werkzeugwechsel.

Dank der zwei getrennten Abschrecksysteme ist die Wärme­behandlungslinie extrem flexibel. Für Rohre kleiner Abmessungen und bei schnellem Durchlauf kommt in erster Linie das Außensprüh­system zur Anwendung. Für die Behandlung der dickerwandigen Rohre ist ein spezieller Tank vorgesehen. Die Abschreckverfahren für die jeweiligen Rohrabmessungen und Werkstoffsorten wurden vorab mithilfe des SMS-Quench-Modells simuliert. Die so entwickelten Behandlungsprogramme wurden später in die Prozessteuerung der realen Anlage übertragen.

Die Glühöfen werden mit umweltfreundlichen, digital gesteuerten rekuperativen Brennern beheizt, die sehr geringe NOX-Emissionen verursachen. Diese Brenner ermöglichen Brennstoffeinsparungen von bis zu fünf Prozent im Vergleich zu konventionellen Brennern.

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ENERGY MEXICO Oil Gas Power Expo & Congress 2019

The third edition of ENERGY MEXICO took successfully place and consolidated its position as the major business forum for the energy industry in the country. The keen interest displayed the significance of the international expo and congress related to oil, gas and electricity. ENERGY MEXICO combines the trade exhibition with a high-level conference, featuring leading experts from the international energy sector. The B2B event is officially supported by the Mexican Ministry of Energy (SENER) and organized by E.J.Krause Tarsus de México in cooperation with EnergeA, specialist in energy regulation and oil and gas operation.

The Mexican energy reform and hence deregulated new energy market offers various opportunities for companies. ENERGY MEXICO has been created to encourage strategic relations between national and international companies as well as government officials and regulators. The 2018 event shows the high demand by noting nearly 3.500 professional attendees from 15 countries and almost 450 congress participants. National and international exhibitors, f.e. from Germany, Spain, The Netherlands, Canada, the United States of America and Arab Emirates, presented their cutting-edge products and services on about 4.000 sqm. The congress program included four keynote sessions, 25 panels and international speakers like Mr. Ayed Al Qanhtani, OPEC Director of Research and Keisuke Sadamori, Director of Energy Markets International Energy Agency.

The high-level expo and conference was officially inaugurated by the Pedro Joaquin Coldwell, Secretary of Energy, and Jesús Reyes Herold, President of EnergeA. It is the only event in this sector, which is certified by the US Department of Commerce for 2018. The sustained strong demand and binding reservations for 2019 confirms its position. ENERGY MEXICO 2019 will take place from January, 29th to 31st at the Centro Citibanamex in Mexico City.

ENERGY MEXICO Oil Gas Power Expo & Congress 2019 is the gateway to the Mexican Energy Market. The vast majority of the energy value chain is represented, highlighting areas such as: services and procurement for the sector, exploration of land and sea and unconventional exploration, trading of oil, gas processing, electric transmission, electricity generation from renewable sources and investment funds. Further information concerning participation as exhibitor, sponsor, speaker or attendee are obtainable via website www.energymexico.mx and our international offices.

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